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> Welding training/reference cd (13 manuals, 2579 pages)
Welding training/reference cd (13 manuals, 2579 pages)
Welding training/reference cd (13 manuals, 2579 pages)
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WELDING Training and Reference CD
consisting of 13 manuals/subcourses – over 2579 pages of self-study material with diagrams and illustrations (you can preview some of the manuals below).
This CD is created and produced by planet-e-tech from non-copyrighted, public domain, declassified or
non-classified US Government documents, and is designed to work under Windows operating system
(the .pdf files are also viewable under other platforms, but some automatic features are likely to be disabled).
All the manuals on this CD are in Adobe Acrobat (.pdf) format, and the latest version of Adobe Acrobat
Reader is also included on this CD for your convenience.
Your satisfaction is our priority!
Note: the picture in the gallery is ``Arcwater Torch Assembly" whose detailed description and use are given in Manual 10.
1. METAL PROPERTIES, CHARACTERISTICS, USES, AND CODES (55 pp)
3. WELDING THEORY AND APPLICATION (762 pp)
4. WELDING OPERATIONS, I (113 pp)
Preview several pages from this manual (click here): 280 Kb
5. WELDING - DESIGN PROCEDURES AND INSPECTIONS (129 pp)
6. FUNDAMENTALS OF MACHINE TOOLS (310 pp)
Preview several pages from this manual (click here): 80 Kb
7. STEELWORKER, VOLUME 01 (198 pp)
8. STEELWORKER, VOLUME 02 (364 pp)
9. METAL BODY REPAIR (108 pp)
10. U.S. NAVY UNDERWATER CUTTING AND WELDING MANUAL (200 pp)
11. PRINCIPLES OF DRAFTING AND SHOP DRAWINGS (117 pp)
12. NONDESTRUCTIVE TESTING (75 pp)
13. BANDSAW OPERATIONS (96 pp)
METAL PROPERTIES, CHARACTERISTICS, USES, AND CODES
Description: The purpose of this subcourse is to introduce the student to the properties of metals, their characteristics, uses and identification codes.
q Lesson 1: THE PHYSICAL AND MECHANICAL PROPERTIES OF VARIOUS METALS, AND USE OF THE HARDNESS TESTER, CHEMICAL ANALYSIS, AND BENCH GRINDER TO IDENTIFY VARIOUS METALS
Task 1: Describe the processes for identifying the physical and mechanical properties of various metals
Task 2: Describe the processes for using the hardness tester, chemical analysis, and bench grinder to identify various metals.
Description: The purpose of this subcourse is to increase your knowledge of welding symbols and their use on shop drawings.
q Lesson 1: Welding Symbols; Task 1: Interpret welding symbols and describe the use of welding symbols on shop drawings
WELDING THEORY AND APPLICATION : TC 9-237
This operator’s circular discusses various aspects of WELDING THEORY as well as APPLICATIONS
q CHAPTER 2 - SAFETY PRECAUTIONS IN WELDING OPERATIONS
q CHAPTER 3 - PRINT READING AND WELDING SYMBOLS
q CHAPTER 4 - JOINT DESIGN AND PREPARATION OF METALS
q CHAPTER 5 - WELDING AND CUTTING EQUIPMENT
q CHAPTER 6 - WELDING TECHNIQUES
q CHAPTER 7 - METALS IDENTIFICATION
q CHAPTER 8 - ELECTRODES AND FILLER METALS
q CHAPTER 9 - MAINTENANCE WELDING OPERATIONS FOR MILITARY EQUIPMENT
q CHAPTER 10 - ARCWELDING AND CUTTING PROCESSES
q CHAPTER 11 - OXYGEN FUEL GAS WELDING PROCEDURES
q CHAPTER 12 - SPECIAL APPLICATIONS
q CHAPTER 13 - DESTRUCTIVE AND NONDESTRUCTIVE TESTING
q APPENDIX B - PROCEDURE GUIDES FORWELDING
q APPENDIX C - TROUBLESHOOTING PROCEDURES
q APPENDIX D - MATERIALS USED FOR BRAZING, WELDING, SOLDERING, CUTTING, AND METALLIZING
q APPENDIX E - MISCELLANEOUS DATA GLOSSARY
Description: The purpose of this course is to introduce the basic requirements involved in metal-arc
q Lesson 1: ELECTRODES CLASSIFICATION AND INTENDED USES, AUTOMOTIVE WELDING PROCESSES, MATERIALS, AND IDENTIFICATION PROCESSES; METHODS OF DESTRUCTIVE AND NONDESTRUCTIVE TESTING OF WELDS AND TROUBLESHOOTING PROCEDURES; TYPES AND TECHNIQUES OF JOINT DESIGN; AND THE THEORY, PRINCIPLES, AND PROCEDURES OF WELDING ARMOR PLATE
Task 1: Describe the processes for identifying electrodes by classification, and intended uses; and the automotive welding processes, materials, and identification processes; and the types and techniques of joint design;
Task 2: Describe the theory, principles, and procedures of welding armor plate; and methods of destructive and nondestructive testing of welds, and troubleshooting procedures.
WELDING - DESIGN PROCEDURES AND INSPECTIONS
This document provides criteria and guidance for the design and specification of welded structural components and systems in accordance with current technology, standards and materials. This includes information on design approaches, use of technical manuals, guidance on the application of codes and industry standards, and the design and specification of welded details, inspection and quality. The scope of this document is welding for general building construction for military applications, and does not include underwater, piping, or cryogenic applications, bridges, sheet steels, or the welding of materials other than structural steel.
q CHAPTER 2. APPLICABLE DESIGN SPECIFICATIONS
q CHAPTER 3. WELDING PROCESSES AND MATERIALS
q CHAPTER 4. STRUCTURAL STEELS
q CHAPTER 5. DESIGN FOR WELDING
q CHAPTER 7. WELDING TO EXISTING STRUCTURES
q CHAPTER 8. QUALITY ASSURANCE AND INSPECTION
q CHAPTER 9. OTHER WELDING SPECIFICATIONS AND STANDARDS
q CHAPTER 10. SAFETY AND ENVIRONMENTAL CONSIDERATIONS
q APPENDIX C. WELDING PROCESSES
q APPENDIX D. NONDESTRUCTIVE TESTING METHODS
The purpose of this training circular is to provide a better understanding of power-driven machine tools. One of the main objectives is for this publication is to be clear and understandable. Illustrations throughout this publication show the step-by-step process of many machine shop operations. The tables, charts, formulas, weights, and measurements in this publication can be a ready reference for selecting the proper tooling and math formulas for machining different materials.
q CHAPTER 1. Introduction to the Machine Shop
q CHAPTER 2. Properties, Identification, and Heat Treatment of Metals
q CHAPTER 3. Portable Machine Tools
q CHAPTER 4. Drilling Machines
q CHAPTER 5. Grinding Machines
q CHAPTER 8. Milling Operations
q CHAPTER 9. Milling-Grinding-Drilling and Slotting Attachment (Versa-Mil)
q APPENDIX B. Weights and Measures
Steelworker, Volume 1, NAVEDTRA 14250, consists of chapters on the following subjects: Properties and Uses of Metal; Basic Heat Treatment; Introduction to Welding; Gas Cutting; Gas Welding; Soldering, Brazing, Braze Welding, and Wearfacing; Shielded Metal-Arc Welding and Wearfacing; and Gas Shielded-Arc Welding.
1. Properties and Uses of Metal
6. Soldering, Brazing, Braze Welding, and Wearfacing
7. Shielded Metal-Arc Welding and Wearfacing
11. APPENDIX II. References Used to Develop the TRAMAN
Steelworker, Volume 2, NAVEDTRA 14251, consists of chapters on the following subjects: Construction Administration and Support; Sheet Metal and Fiber Glass Duct Layout and Fabrication; Structural Steel and Pipe Layout and Fabrication; Fiber Line; Wire Rope; Rigging and Hoisting; Concrete Construction (Reinforcing Steel); Pre-engineered Buildings, Towers, and Antennas; Pre-engineered Storage Tanks; Pontoons; and SATS matting.
2. Layout and Fabrication of Sheet Metal and Fiber-glass Duct
8. Pre-engineered Structures: Buildings, K-Spans, Towers, and Antennas
9. Pre-engineered Storage Tanks
11. Pre-engineered Structures: Short Airfield for Tactical support
12. Steelworker Tools and Equipment
14. APPENDIX II. Mathematics
15. APPENDIX III. Metric Conversion Tables
16. APPENDIX IV. HandSignals
17. APPENDIX V. References Used to Develop This TRAMAN
The purpose of this subcourse is to introduce various operations required to repair damaged vehicles and specifically describe the repair procedures required for proper glass, radiator, and fuel tank repair.
q Lesson 1: Operations Required To Repair Damaged Vehicles And Components
Task 1: Describe the operations required to repair damaged vehicles and components.
q Lesson 2: Operations Required For Glass, Radiator, And Fuel Tank Repair
Task 1: Describe the operations required for proper glass repair.
Task 2: Describe the operations required for proper radiator repair.
Task 3: Describe the operations required for proper fuel tank repair.
U.S. NAVY UNDERWATER CUTTING AND WELDING MANUAL
q Underwater arc cutting and welding equipment
q Safety in underwater cutting and welding
PRINCIPLES OF DRAFTING AND SHOP DRAWINGS
This subcourse is designed to introduce the student to the principles of drafting and shop drawings. It describes the primary types of mechanical drawings used for shop drawings. It endeavors to teach the students how to read shop drawings through visual identification of lines, symbols, etc.
q Lesson 1: Drafting And Shop Drawing Fundamentals
o Task 1: Describe orthographic projection theory and freehand drafting
o Task 2: Describe drafting instruments and the fundamentals of geometric construction
o Task 3: Describe the theory and fundamentals of pictorial drawings: oblique and isometric projection
o Task 5: Interpret a shop drawing
This subcourse is designed to familiarize you with nondestructive testing.
q Lesson 1: Fluorescent Penetrant Testing
q Lesson 2: Magnetic Particle Testing
The purpose of this subcourse is to introduce the use of the bandsaw machine and to describe the methods used in maintaining and troubleshooting this machine for possible problems or malfunctions.
q Lesson 1: Uses of the Bandsaw
o Task 1: Describe the use of the bandsaw machine
q Lesson 2: Bandsaw Maintenance and Troubleshooting
o Task 1: Describe the methods used to repair and adjust the bandsaw
o Task 2: Describe the procedures for troubleshooting the bandsaw
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